DEVELOPMENT OF INFRARED SENSORS FOR THERMAL IMAGING


The development of an ability to "see at night" has been the subject of research and development for
many decades. Night vision is usually achieved by using staring infrared focal plane detector arrays.
Infrared focal plane arrays have both commercial and defense applications. Some examples of
commercial applications include: visual aids for automobile drivers so that they can see beyond
oncoming headlight glare and well beyond the normal range of the vehicle headlights; visual aids for
commercial aviation for use in conditions of reduced visibility; monitoring industrial machines and
processes for proper operation temperature with non-contact IR-imaging; and thermal imaging in
medicine (thomography). Security, fire and search and rescue services will benefit from the
availability of low cost night vision infrared imagers. Defense applications include: night vision, low
visibility target detection, tracking and remote earth observations.

Most infrared detectors have centered on the 3-5 mm (MWIR) and the 8-12 mm (LWIR)
wavelength bands because of the high atmospheric transmission at these wavelengths. Detection in
the 3-5 mm range has been traditionally achieved by InSb based detectors while the 8-12 mm range
has been covered by detectors made of HgCdTe. On the other hand, recent emerging technologies
such as quantum well based detectors and uncooled thermal sensors using silicon microbolometers
provide many advantages over conventional detectors. These include the capability of multicolour
detection for identification of objects and more importantly uncooled detectors for low cost thermal
imaging. In this article, we report some of the recent work that has being carried out on multicolour
detectors and silicon based uncooled microbolometers.

Bolometer infrared sensors operate by converting the incident infrared radiation into a temperature
rise of its supporting membrane. This temperature rise causes the resistance of a resistive sensing
element attached to the membrane, to change by an amount proportional to the incident infrared
power. To increase the sensitivity of detection, it is necessary to miniaturize the bolometer and
improve its isolation from the substrate. This is usually done by silicon micromachining which reduces
the thermal conductance between the sensor and the substrate. Figure 1 shows a silicon
microbolometer fabricated using micromachining. This work was performed in collaboration with the
Institute of Microelectronics (IME). Since the heat capacitance of the bolometer is relatively small, it
can experience a significant temperature rise under a weak infrared power (10 nW). By monitoring
the resistance change of the sensor, the corresponding infrared signal can be detected. This is usually
achieved by passing a bias current through the sensor element and measuring the resultant voltage
drop across the sensor element. Figure 2 shows the measured infrared response of a
microbolometer at room temperature. The roll-off of the frequency response of the sensor gives the
limit of operating speed which is determined by the thermal time constant.

Another area of interest is the fabrication of multicolour detectors to enhance the performance of
detection, in particular, for discrimination of objects and imaging under varying atmospheric
conditions. To obtain a response at two wavelengths, an InGaAs/GaAs step quantum well designed
to have three energy levels (E1, E2 and E3) as illustrated in Figure 3, was employed. The asymmetry
of the step quantum well distributes the oscillator strength between the two transitions, E1 ® E2 and
E1 ® E3. The E1 and E2 states are bound and are located in the step quantum well while the E3 is
positioned just above the barrier to efficiently collect the photoexcited carriers. However, the E2
level is much lower than the barrier height which makes its harder for the E1 ® E2 photoexcited
electrons to escape from the quantum wells. To overcome this difficulty, we employed a 5-period
AlGaAs/GaAs superlattice barrier, with the first miniband aligned with the E2 state in the quantum
well, as schematically shown in the Figure 3. This allows the photoexcited electrons to move along
the miniband.

The QW multicolour detector structure used in this study was grown on a semi-insulating (100)
GaAs substrate by molecular beam epitaxy (MBE). It has 20 periods of step quantum wells and
superlattice barriers sandwiched between two 1 mm thick GaAs layers doped with Si to 1´ 1018
/cm3 for ohmic contacts. The step quantum well consists of a 30 Å thick In0.3Ga0.7As well doped
with Si to 1´ 1018 /cm3 and a 73 Å thick undoped GaAs step. The thickness of the InGaAs layer in
the step quantum well was kept below the critical thickness corresponding to the 30% in
composition. The superlattice barrier that separates the step quantum wells consists of undoped
5-periods of 51 Å thick GaAs wells and 40 Å thick Al0.26Ga0.74As barriers. For the infrared
response measurement, diodes of 200 mm ´ 200 mm were fabricated using standard
microelectronics processing techniques.

The spectral dependence of the photoresponse was measured using a ceramic infrared source
coupled to an Oriel MS257 grating monochromator with lock-in detection. Figure 4 shows the
responsivity (mA/W) as a function of the incident photon energy for several bias voltages at 60 K.
The photon flux as a function of wavelength was measured simultaneously using a calibrated
pyroelectric detector. There are two peaks of the photoresponse at about 110 meV and 220 meV
corresponding to the E1 ® E2 and E1 ® E3 transitions, respectively.
 

paper2_image1.jpg
Figure 1: Scanning electron micrograph (SEM) of a silicon microbolometer
 fabricated using CMOS technology and micromachining. The dimensions of
the microbolometer is 50 x 50 mm2 and is less than the size of a human hair.
 
paper2_image2.gif
Figure 2: Measured photoresponse of the bolometer sensor as a function
of chopping frequency of infrared radiation for different bias currents.
 
paper2_image3.jpg
 
Figure 3: The energy band diagram of the quantum well structure used for
multicolour detection showing the bound-to-bound and bound-to-continuum
transitions in a step well and transport of photoexcited carriers using
superlattice barriers.
 
 
paper2_image4.gif
Figure 4 The measured responsivity spectra at 60 K as a function of photon
energy for the multicolour detector under different applied bias voltages.
 



 
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 Source: Engineering Research News, National University of Singapore, Feburary 1998